ROXON HX: a modern solution for conveyor belt condition monitoring

Conveyor belts are the “arteries” of any industrial operation. Damage to such an artery can result in financial losses that far exceed the cost of the belt itself. The ROXON HX system is a dedicated belt condition monitoring solution designed to prevent major losses and ensure operational continuity.

Key challenges of conveyor belts

Delayed response: cracks, wear, and the early stages of splice deterioration are difficult to detect visually, which often leads to late reaction and corrective action.

Risk of severe damage: if issues are not identified at an early stage, they may cause emergency conveyor shutdowns, disruption of the production process, and significant financial losses.

High emergency repair costs: Unexpected failures require urgent maintenance and substantial resources to restore conveyor operation.

Monitoring difficulties: Effective monitoring of long, remote, and continuously loaded conveyors is only feasible in an automated mode.

How ROXON HX works:

The HX Belt Monitor system addresses these challenges through advanced technology:

• 3D optical scanning of the entire belt — from both the carrying side and the return side, enabling detection of even the smallest defects.
• 24/7 condition monitoring — the system records defects in real time and can automatically stop the conveyor in case of critical damage.
• Protected electronics and lens cleaning system — ensures stable operation even in extreme conditions, including low temperatures, heavy dust, and high humidity.
• Easy installation — compatible with all types of smooth conveyor belts.
• Defect history and maintenance planning — all detected damage is stored in the system, enabling predictive maintenance and optimized belt replacement planning.

Benefits

• Early defect detection prevents unexpected shutdowns and ensures uninterrupted conveyor operation.
• Reduced emergency repairs, extended belt service life, and more efficient use of maintenance resources.
• Simple integration into existing conveyor systems without major modifications.

ROXON HX is a modern, reliable, and efficient solution for conveyor belt condition monitoring. It reduces the risk of failures, optimizes maintenance costs, and enhances personnel safety. For companies striving to operate without downtime and without compromising safety, ROXON HX becomes an indispensable tool.